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NEXCEL Project Paper 55
Release time: 2026/04/10  Publisher: original  Views:
Hydrophobic Phenolic/Silica Aerogel Composites with High Fire Safety and Strength for Efficient Thermal Insulation

Introduction
Prof. Kong Yong from Nanjing Tech University, Principal Investigator of the NEXCEL 2024 TDA Project "Development and Demonstration of Polymer-Based Aerogel Composites", has recently published a paper entitled "Hydrophobic Phenolic/Silica Aerogel Composites with High Fire Safety and Strength for Efficient Thermal Insulation" in RSC Advances (SCI)
 

 
 
Abstract:

To develop a polymer-based aerogel composite with high fire safety and strength for efficient building insulation, the hydrophobic phenolic/silica aerogel composites (PSACs) were synthesized using a facile self-catalyzed sol-gel process based on co-condensation of resorcinol (R), formaldehyde (F), and 3- (aminopropyl) triethoxysilane (A). The hydrophobicity was achieved by gas-phase modification of aerogels. Hydrophobicity and thermal conductivity of PSACs are governed by the R/A ratio and aerogel density, respectively. A glass fiber paper reinforced PSAC with a R/A ratio of 2 and an aerogel density around 0.10 g/cm3 (GP/RA21-10) exhibits high water contact angle of 138°, low thermal conductivity of 0.021 W m-1 K-1, and high strength (1.67 MPa of compression strength, 2.54 MPa of tensile strength, and 1.65 MPa of flexural strength). GP/RA21-10 exhibits significantly superior thermal insulation properties compared to commercial insulation materials including thermosetting polystyrene board, silica aerogel coating board, and rock wool. GP/RA21-10 is flame-retardant and high-temperature resistant, demonstrating superior fire safety for building insulation. This design offers substantial guidance for the advancement of high-performance insulation materials for buildings.

 
Paper Details: 
RSC Advances, 2025, 15, 43095-43105
DOI: 10.1039/d5ra07166f